Increasing food safety auditing

“Global Organizations of food safety have emerged due to legal and commercial pressure from consumer action as a result of food-safety scandals. Food safety audits check management systems, provide certification, assess the condition of the premises and products as well as confirm legal compliance.

The audit procedure includes a site inspection with a visual assessment of the entire manufacturing process.

The formal auditing process was first developed by the British Retail Consortium (BRC) in 1996 in order for retailers to share and cooperate. The standards were principally driven by the need to meet legal requirements. They assisted retailers (mainly supermarket chains) in fulfilling them, but they are also a key element in protecting consumer health. Retailers are legally obligated to take all reasonable precautions and to exercise due diligence to avoid problems. This includes the need for periodic verification of procedures and standards of hygiene at production facilities.

The increasing globalization of food supplies heightened the need for internationally accepted standards and led to the creation of the Global Food Safety Initiative (GFSI) in 2000. By incorporating local systems into the GFSI (e.g. BRC,IFS, FFSC 2200, SFQ) suppliers can conduct a single audit and thereby attain approval for multiple retail customers. Food safety processes are benchmarked which gives credibility and a guarantee to customers that the certified level of food safety and quality is provided, regardless of source.”

We ask you to take a couple of minutes to read the above text. We are certain this will explain the subject of auditing and why your production processes are increasingly being subjected to meet these procedures. Once this trend is understood, self-realization is critical because auditors are trained to follow industry standards and these standards are becoming stricter each year. The check on hygiene levels in food factories are becoming unyielding as well. Volta is the world’s leading producer and designer of the hygienic conveyor belt. The material we produce is homogeneous and apart from
conforming to auditing requirements, it is also economic to install and operate.

Let us pose a question; Have you had belts marked as a weak point in a recent audit? If you have had this problem, whether the belt type you are currently using is fabric (ply) belts or modular, Volta material is the best solution for retrofitting a hygienic upgrade on most food conveyors.

If you have not had any such problems; can you afford to be complacent and ignore this subject knowing that the next audit could end up requiring a change? Why wait for that to happen? Be Pro-active. Think of being given a negative audit and not even knowing how to choose the right type of retrofitting and the right belt type to reduce costs. The extra cost of investments made quickly and under pressure often means having to do things twice. Choose preventive maintenance and try Volta’s state of the art technology now. Give your QA team and your maintenance staff time to learn to work with this technology. You will profit by saving up to 50% of cleaning costs, water and downtime as well as improving bacteria counts and product shelf-life.

The fabric and modular belts we retrofitted in the above photos were both certified as ‘food grade’. Food grade is no longer enough; performance counts not certification. Volta believes that ‘extended belt performance’ means ‘extended hygienic belt performance’.

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SuperDrive™ (SD)

When you are looking for the ideal solution to help you increase your production rate, simplify the process, slash costs and comply with regulations, it’s time for SuperDrive™!

A Positive Drive belt that solves the key mechanical problems of classic flat belts, namely, slipping and off-tracking, SuperDrive™ helps lower running costs for reduced cost of ownership, requires less hot water, provides less chemical exposure, and reduces cleaning time.

As a result, you have more time and money for production. Perfect!

Dough Pump Conveyors

Dough pump conveyors are used to process raw dough in large-scale production bakeries.

These conveyors elevate dough at a sharp incline and commonly use plied belts with bottom guides. Due to uneven loads, bakery belts often suffer from off-tracking, and slippage, which can cause fraying, tearing and the need for belt tension, leading to belt failure. A retrofit to
SuperDrive™ solves all of that, making raw dough production… as easy as pie.

Narrow Transfers

Bakery lines often incorporate small pulley diameters and static ‘knife edge’ nose bars. When selecting the right belt for your business, make sure to measure the diameter/radius and, to note the wrapping angle.

Our bakery conveyor belts are specifically tailored for biscuit and pizza base cutting lines, helping make dough production simple and efficient.

Cutting Lines

Our TPE bakery conveyor belts are highly resistant to cuts and abrasion.

They are also easily repaired in the event of mechanical damage, making them robust, cost-effective, and literally, the best thing since sliced bread.

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